Laser with gain medium suppressing higher order modes to provide lasing output with high beam quality

ABSTRACT

High-power, diode-pumped solid state (DPSS) pulsed lasers are preferred for applications such as micromachining, via drilling of integrated circuits, and ultraviolet (UV) conversion. Nd:YVO 4  (vanadate) lasers are good candidates for high power applications because they feature a high energy absorption coefficient over a wide bandwidth of pumping wavelengths. However, vanadate has poor thermo-mechanical properties, in that the material is stiff and fractures easily when thermally stressed. By optimizing laser parameters and selecting pumping wavelengths and doping a concentration of the gain medium to control the absorption coefficient less than 2 cm −1  such as the pumping wavelength between about 910 nm and about 920 nm, a doped vanadate laser may be enhanced to produce as much as 100 W of output power without fracturing the crystal material, while delivering a 40% reduction in thermal lensing.

RELATED APPLICATION

This is a continuation of U.S. patent application Ser. No. 12/058,564,filed Mar. 28, 2008.

COPYRIGHT NOTICE

© 2010 Electro Scientific Industries, Inc. A portion of the disclosureof this patent document contains material that is subject to copyrightprotection. The copyright owner has no objection to the facsimilereproduction by anyone of the patent document or the patent disclosure,as it appears in the Patent and Trademark Office patent file or records,but otherwise reserves all copyright rights whatsoever. 37 CFR §1.71(d).

TECHNICAL FIELD

This disclosure pertains to solid state laser devices used in high powerapplications.

BACKGROUND INFORMATION

A laser amplifies light by concentrating an external source of energyinto light waves of a particular wavelength and direction so thatresulting light waves are spatially and temporally aligned, or in phase.A laser medium may be a gas, a liquid, or a solid state material such asa crystal. A crystal laser medium may be doped with atoms of anothermaterial to alter the properties of the laser medium.

As is well known to those skilled in the art, basic operating principlesof a laser are understood to be as follows: when a laser medium isenergized, electrons within atoms comprising the laser medium aretemporarily elevated to a higher atomic energy level, a process calledpumping absorption. When high-energy electrons return to a lower energystate, the atom emits light at a wavelength determined by the separationbetween the two energy levels. This process is called stimulated orspontaneous emission, and visible light emitted during the emissionprocess is referred to as fluorescence. To achieve amplification at aparticular wavelength, the number of stimulated emission events mustexceed the number of stimulated absorption events, a condition called apopulation inversion that requires maintaining more electrons at theupper energy level than at the lower level. This population inversion isachieved by “pumping” the laser with an external source of energy, suchas an electric current or another laser beam. By containing a lasingmedium in a box, or cavity, with light-reflective interior surfaces,light waves produced by stimulated emission resonate within the cavityand reinforce one another to form a coherent, collimated beam. A portionof the coherent laser beam thus produced is permitted to escape throughone end of the cavity. A pulsed laser beam may be generated byperiodically interrupting a continuous beam. Typical pulse repetitionfrequencies exceed 100,000 pulses per second, or 100 kHz.

Laser pumping efficiency is expressed by a “quantum defect” level,defined as the percentage of pumping energy lost. Excess energy residesin the laser medium as heat. The quantum defect percent is given byq=(1−ω_(s)/ω_(p))·100,in which ω_(s) is a frequency associated with the laser energytransition and ω_(p) is the pumping light frequency. Thus, a low quantumdefect is desirable. In the case of a lasing material pumped by anintense light source, excited state absorption (ESA) reduces pumpingefficiency. A factor γ=[1+(δv/Δv)²]⁻¹ is used to measure overlap betweenemission and absorption lines, in which δv is the frequency differencebetween the emitting transition and the absorbing transition, and Δv isthe full line-width at half intensity of the pumping diode spectrum. Asmall value of γ corresponds to a low probability of an ESA transitionand a high efficiency pumping scheme with respect to ESA.

High-power, diode-pumped solid state (DPSS) pulsed lasers, with powerlevels on the order of tens of Watts, are preferred for applicationssuch as micromachining, via drilling of integrated circuits, andultraviolet (UV) conversion. Neodymium:Yttrium Vanadate (Nd:YVO₄) andNeodymium:Gadolinium Vanadate Nd:GdVO₄ lasers, made with Nd³⁺-dopedVanadium Oxide (VO₄) crystals are good candidates for high powerapplications because they feature a high energy absorption coefficientover a wide bandwidth of pumping wavelengths. However, vanadate has poorthermo-mechanical properties, compared with other crystal candidates(e.g., Neodymium:Yttrium Aluminum Garnet, or Nd:YAG) in that thematerial is stiff and fractures easily when thermally stressed. Vanadatefractures under 53 MPa of pressure, while Nd:YAG crystals used inconventional lasers can withstand pressures as high as 138 MPa. Thus,Nd:YAG allows for a correspondingly larger maximum pump power than doesvanadate.

In general, power absorbed by a lasing medium decreases exponentiallyfrom the point of entry, according to P=P_(o)(1−e^(−αL)), where P_(o) isapplied pump power, α is the absorption coefficient, and L is the lengthof the crystal rod. If pump power is absorbed preferentially along oneaxis of a crystal lattice, the absorption coefficient in the directionof that axis is larger. The high power pumping produces a hightemperature gradient and associated tensile stress, which may causeasymmetric “thermal lensing” effects or crystal fracture, especiallyserious for asymmetric absorptions. A symmetric absorption coefficientindicates that pump energy is absorbed equally in all directions, whichcan expend the heat along the gain medium and in turn reduce excessivethermal stress in the crystal. The inherent structure of the Nd:YVO₄crystal unit cell, having a dimension along the optic axis c=6.2 Å thatdiffers from equivalent dimensions perpendicular to the optic axis,a=b=7.1 Å, results in asymmetric absorption.

Thermal lensing relates to a generally undesirable phenomenon in highpower solid state lasers in which heat from excess energy absorptionraises the material temperature and distorts the index of refraction ofthe laser crystal. This distortion results in an effective “lens,” inwhich the focal length varies inversely with absorbed pump power.Excessive thermal lensing is detrimental to solid state laserperformance because of beam distortion and reduced laser conversionefficiency. Proper control of thermal lensing in the lasing material(e.g., by lowering the quantum defect level) is therefore a criticalfactor in high power laser engineering.

Complications such as thermal lensing have thus far limited the poweroutput of vanadate DPSS lasers in TEM₀₀ mode to less than 30 W.Limitations caused by thermal lensing and thermal fracture are describedin Peng, Xiaoyuan; Xu, Lei; and Asundi, Anand; Power Scaling ofDiode-Pumped Nd:YVO₄ Lasers, IEEE Journal of Quantum Electronics, Vol.38, No. 9, 1291-99, September 2002.

Factors influencing inhomogeneous absorption, thermal lensing, andfluorescence lifetimes include doping concentration and physicaldimensions of the laser crystal, as well as pumping wavelength andpolarization. A typical pumping wavelength used with vanadate crystalsis 808 nm, and typical doping concentrations are 0.2% at.-0.5% at, whilevalues below 0.1% at. are difficult to achieve with the degree ofcontrol afforded by current manufacturing processes. Typical crystal rodlengths range from 7 mm-15 mm.

Vanadate crystal is an anisotropic material, in which the pump energyabsorption, and therefore the laser gain, is polarization-dependent,absorbing some polarized waves more readily than others. A change in thepolarization state of the pump laser beam, in response to temperaturefluctuations (thermal effects), or random shifts in the polarizationdirection, may therefore contribute further to inhomogeneous absorption.It may be advantageous to force the pump laser beam to be eitherpolarized in a certain direction or de-polarized to control this effect.

A 40% reduction in thermal lensing effects is reported by Dudley et al.,(CLEO 2002 Proceedings) by pumping at 880 nm directly into the upperenergy level of the laser transition, rather than at the traditional 808nm wavelength. This reduction in thermal lensing effects is thought toresult from a decrease in the quantum defect level from 24% to 17%,rather than from improved absorption symmetry, because the directionalcomponents of the absorption coefficient still differ by a factor ofthree. However, the absorption bandwidth that a pump delivers at 880 nmis only 2.5 nm compared to commercial products that offer a 4 nmbandwidth.

McDonagh et al., Optics Letters, Vol. 31, No. 22, Nov. 15, 2006published results for a high-power Nd:YVO₄ laser with 0.5% at. Nd³⁺doping, pumped at 888 nm. With reference to FIG. 1, lasing wavelengthsfor Nd:YVO₄ normally include 914.5 nm, 1064 nm, and 1342 nm. Aspublished by A. Schlatter, et al., Optics Letters, Vol. 30, No. 1, Jan.1, 2005, when operating Nd:YVO₄ for emission at 914.5 nm, a neodymiumion behaves as a quasi-three-level system. The low laser energy level Z5is only 433 cm⁻¹ above the ground state, a condition that results in ahigh lower-state population of 5% at room temperature. Therefore,Schlatter concludes that there is difficulty in achieving Nd:YVO₄ lasingat 914.5 nm because a very bright pumping light source is needed toovercome the high threshold caused by a high population in the state of433 cm⁻¹.

FIGS. 2, 3, 4, and 5 illustrate certain limitations of vanadatecrystals. A primary limitation is maximum pump power, which is theamount of pump energy that may be delivered to a crystal before itfractures. FIG. 2 is a plot comparing calculated maximum pump powerlevels 100 and measured maximum pump power levels 102 for a dopedvanadate crystal, 3 mm×3 mm×5 mm, with a pump beam radius of 0.4 mm.Dependence of fracture-limited pump power on crystal properties is wellestablished. In this case, crystal dimensions, pump beam radius, pumpwavelength, and laser-active ion doping concentration determine thepower operating range of the laser device. FIG. 2 compares calculatedresults with three experimental data points 104, indicating the pumppower at which vanadate crystals actually fractured for various dopingconcentrations. The calculation used to predict the curve shown in FIG.2 is a three-dimensional finite element model that simulates thermaleffects of pumping a doped crystal by solving Fourier's heat conductionequation. FIG. 2 shows that low doping concentrations are desirable toprevent fracture, with 0.3% at. doping concentration 106 being optimal,allowing a maximum pump power of 37 W. FIG. 3 shows that, for an appliedpump power of 30 W, just under the maximum from FIG. 2, the predictedoutput power 108 achieved by pumping a vanadate laser with a 0.5% dopingconcentration is optimized at 9 W. Results in FIGS. 2 and 3 wereobtained using a diode laser pump at the conventional pumping wavelengthof 808 nm.

FIGS. 4 and 5 show spatial distributions of pump power along the lengthof a 15 mm vanadate crystal rod that serves as a lasing gain medium.Solid curve 110 and dotted curve 112 trace, at various points along thelength of the rod (a-cut), respectively, average power absorbed forpolarization in the a-axis direction and average power absorbed forpolarization in the c-axis of the crystal rod. An ideal crystal rodexhibits symmetric power absorption, in which both the solid and dottedcurves are flat lines that coincide along the full length of the rod.The vanadate crystal rod has asymmetric power absorption with, onaverage, more power absorbed for polarization in the c-axis direction.Furthermore, when pump power is applied to the ends of a lasing gainmedium, more power is absorbed close to the ends, while less powerreaches the center, a condition referred to as “end-bulging” 120. Thisapplies to both c- and a-axes; however, more extreme end-bulging 122occurs in the c-direction. A reduction in end-bulging 124 and areduction in asymmetry 126 both occur when the doping level increasesfrom 0.3% at. (FIG. 5) to 0.5% at. (FIG. 4). The integrated temperaturegradient on the cross section of the lasing crystal is greater in thec-axis direction than in the a-axis direction.

SUMMARY OF THE DISCLOSURE

By optimizing operating parameters, an ion-doped vanadate laser may beenhanced to produce 100 W or more of output power in TEM₀₀ mode at, forexample, 1064 nm, without crystal fracture, while reducing thermallensing by 40%. It has been determined that the degree of energyabsorption along orthogonal crystal lattice axes, described by a- andc-absorption coefficients, may be made symmetric by setting the pumpwavelength to 914.5 nm, and that this symmetry is maintained over arange of doping concentrations. A 40% reduction in thermal lensingpreviously discovered at 880 nm and 888 nm persists at 914.5 nm, whilethe quantum defect level is reduced at 914.5 nm. The following tablecompares quantum defect levels for 1064 nm Neodymium lasers at differentpumping wavelengths:

Pump Wavelength Quantum Defect 808 nm 0.2406 880 nm 0.1729 888 nm 0.1654914.5 nm 0.1400Furthermore, values of γ for pumping at 914.5 nm and 888 nm wavelengthsare much smaller compared with the traditional 808 nm pumping. Thus,conversion efficiency is improved due to a high quantum efficiency and areduced ESA transition probability. The following table lists calculatedvalues of γ for a line-width of 3 nm based on spectroscopic data from“Laser Crystals” by Alexander A. Kaminskii.

Pump Wavelength ESA Transition γ 808 nm ⁴F_(3/2) → ²D_(5/2) 0.1715 880nm ⁴F_(3/2) → ²P_(1/2) 0.0153 888 nm ⁴F_(3/2) → ²P_(1/2) 0.0084 914.5 nm⁴F_(3/2) → ²D_(3/2) 0.0098

Simultaneously, higher pump power and less thermal lensing may beachieved, enabling a pulse repetition frequency (PRF) up to as high as 1MHz, while preserving a pumping bandwidth of 4 nm. Boosting the vanadatecrystal doping concentration from below 0.5% at, to 2.0% at. and using alonger crystal rod improves pump power absorption and gain. Pump powerat the pump wavelengths of 914.5 nm and 888 nm is generally absorbedmore evenly along the length of a long (e.g., 60 mm) crystal rod with alow absorption coefficient than pump power at the pump wavelengths of808 nm and 880 nm in shorter crystal rods with a high absorptioncoefficient. The fluorescence lifetime of vanadate pumped at 808 nm alsodecreases linearly with increased doping concentration, achieving 50μs-100 μs at a 1.0% at.-2.0% at. doping level.

Additional aspects and advantages will be apparent from the followingdetailed description of preferred embodiments, which proceeds withreference to the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a theoretical energy diagram of a prior art Nd:YVO₄ crystallaser.

FIG. 2 is a graph of the dependence of maximum pump power on dopingconcentration for a prior art laser pumped at 808 nm.

FIG. 3 is a graph of output power as a function of doping concentrationfor a prior art laser pumped at 808 nm, indicating an optimal value isachieved at 0.5% at. doping concentration.

FIG. 4 is a graph of power absorption in a prior art 15 mm vanadatelaser crystal, along two orthogonal crystal lattice axes, a and c, with0.5% at. doping concentration.

FIG. 5 is a graph of power absorption in a prior art 15 mm vanadatelaser crystal, along two orthogonal crystal lattice axes, a and c, with0.3% at. doping concentration.

FIG. 6 is a graph of the absorption spectrum of an Nd:YVO₄ crystal with0.3% at. doping concentration measured with a Perkin Elmer Lambda 900spectrometer.

FIG. 7 is a graph of the absorption spectrum of an alternative Nd:GdVO₄crystal with 0.3% at. doping concentration measured with a Perkin ElmerLambda 900 spectrometer.

FIG. 8 is a graph of the effective absorption coefficient for an Nd:YVO₄crystal with a 1% at. doping concentration, along two orthogonal crystallattice axes, a and c, as a function of pump wavelength, derived frommeasured data.

FIG. 9 is a graph of the effective absorption coefficient for analternative preferred Nd:GdVO₄ crystal with a 0.3% at. dopingconcentration, along two orthogonal crystal lattice axes, a and c, as afunction of pump wavelength, derived from measured data.

FIG. 10 is a version of the graph of FIG. 8, showing with an expandedscale effective absorption coefficients for wavelengths ranging between885 nm and 920 nm.

FIG. 11 is a version of the graph of FIG. 9, showing with an expandedscale effective absorption coefficients for wavelengths ranging between885 nm and 920 nm.

FIG. 12 is an expanded version of the graph of FIG. 8, showing with acompressed scale effective absorption coefficients for pump wavelengthsranging between 800 nm and 920 nm.

FIG. 13 is a plot showing the linear relationship of the absorptioncoefficient of a 914.5 nm-pumped Nd:YVO₄ crystal as a function of dopingdensity.

FIG. 14 is a plot comparing theoretical and measured temperaturedependences of 914.5 nm light absorption in a Nd:YVO₄ crystal with a 1%at. doping concentration.

FIG. 15 is a block diagram of a Nd:YVO₄ laser power amplifier pumped at914.5 nm.

FIG. 16 is a schematic drawing of a preferred 60 mm long vanadatecrystal rod designed to exhibit total internal reflection.

FIG. 17 is a plot showing the change in the pump beam radius as the beampropagates along the length of the crystal rod of FIG. 16. The minimumradius at the −7 mm crystal rod position corresponds to a neck in thebeam shown in FIG. 16.

FIG. 18 is a plot showing, for seed polarization along c- and a-crystallattice axes, power gain as a function of seed power, for a Nd:YVO₄crystal pumped by a 914.5 nm, 3 W diode.

FIG. 19 is a plot showing, for seed polarization along c- and a-crystallattice axes, power gain as a function of seed power, for a Nd:YVO₄crystal pumped by a 914.5 nm, 2.5 W diode.

FIG. 20 is a graph showing an inverse linear dependence of fluorescencelifetime on doping concentration at 808 nm pumping.

FIGS. 21A and 21B are oscilloscope traces of a laser pulse displayed asa function of time, respectively, before and after amplification using914.5 nm pumping.

FIG. 22 is a graph of a theoretical temporal pulse before and afteramplification, for comparison with experimental results shown in FIGS.21A and 21B.

FIG. 23 is a family of curves showing theoretical power increase of thepower amplifier of FIG. 15 as a function of pump power for fourdifferent pumping wavelengths.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

FIGS. 6-12 demonstrate relevant aspects of pumping vanadate crystals atvarious wavelengths. A significant difference between the two absorptioncurves in each drawing indicates asymmetric absorption, i.e., moreenergy is absorbed for pumping light polarized in the c-axis directionthan in the a-axis direction. The broad pumping wavelength spectrum (800nm-920 nm) shown in FIG. 12 indicates that absorption symmetry improvesdramatically above about 880 nm (i.e., at 888 nm and 914.5 nm). At the888 nm and 914.5 nm wavelengths, spectral profiles 219 a and 219 c andspectral profiles 220 a and 220 c for the respective orthogonal a- andc-crystal lattice axes nearly coincide, although the total absorption isless than 5%.

Absorption spectra for two embodiments, Nd:YVO₄ and Nd:GdVO₄ crystals,pumped at 914.5 nm, represent results of two different measurementmethods. With reference to FIGS. 6 and 7, the first method is a directmeasurement of absorption spectra. The data in FIG. 6 represent a 0.3%at.-doped Nd:YVO₄ crystal, and the data in FIG. 7 represent a 0.3%at.-doped Nd:GdVO₄ crystal, each measured with a Perkin Elmer Lambda 900spectrometer, over the wavelength range 870 nm-930 nm. With particularreference to FIG. 7, a disparity 206 in absorption between the c-axisand a-axis curves decreases with increasing wavelength so that at 914.5nm, the two curves are coincident, indicating that absorption at 914.5nm is axially symmetric. This axial absorption symmetry represents asignificant advantage of pumping at 914.5 nm.

The second method of determining absorption spectra entails changing thelaser diode temperature, which shifts the emission wavelength. Once theemission wavelength is known, output and input power levels may bemeasured to determine the effective absorption coefficient, which isshown in FIGS. 8-12. Effective absorption spectra obtained using thismethod show that Nd:GdVO₄ and Nd:YVO₄ exhibit corresponding strongspectral profile peaks 208 a, 208 c and 218 a, 218 c at 880 nm;relatively weak spectral profile peaks 209 a, 209 c and 219 a, 219 c at888 nm; and relatively weak spectral profile peaks 210 a, 210 c and 220a, 220 c at 914.5 nm. Absorption coefficients in the range 0-2 cm⁻¹ asshown in the scaled plots in FIGS. 10 and 11 show magnified versions ofprominent local spectral profile peaks 209 a, 209 c and 219 a, 219 c at888 nm and 210 a, 210 c and 220 a, 220 c at 914.5 nm for Nd:GdVO₄ andNd:YVO₄ having doping concentrations of 0.3% at. and 1% at.,respectively.

FIG. 12 shows a more complete spectrum of effective absorptioncoefficients covering the entire range of pumping wavelengths ofinterest, 800 nm to 920 nm. The strongest peaks of spectral profiles 214a and 214 c occur in vanadate at 808 nm, but the absorption is highlyasymmetric, as indicated by the disparity 216 between absorptioncoefficients 214 a and 214 c, and thus requires a fairly low dopingconcentration for high-power applications. The same prescription existsat a pump wavelength of 880 nm. On the other hand, absorptioncoefficients 218 a, 220 a and 218 c, 220 c along the respective a- andc-crystal lattice axes are fairly well-matched at 888 nm and at 914.5nm, although the maximum value of the absorption coefficient at 914.5 nmis only about one-half the maximum value at 888 nm. Symmetry at thehighest pumping wavelengths allows neodymium ion-doped vanadate crystalsto have a higher doping concentration. FIG. 13 shows a straight line 223approximation representing measured absorption coefficients at 914.5 nmas a function of doping concentrations, which doping concentrationsrange from 0.8% at. to 2.0% at. with a maximum coefficient 226, 1.0cm⁻¹, occurring at a 2.0% at. doping concentration.

Because of a low quantum defect level at 914.5 nm, thermal effects areminimized with 914.5 nm pumping. As a result, less heat is generated inthe laser crystal, reducing thermal lensing and tensile stress. Inaddition, because power absorption is isotropic, and because therelatively low absorption of the 914.5 nm photon allows pumping light totravel farther in the laser crystal, energy is distributed more evenlyalong the entire laser rod, which in turn results in less temperaturegradient that causes thermal stress, as is the case for vanadatecrystals pumped at lower wavelengths. Thus, the vanadate crystaltolerates heating much better when pumped at 914.5 nm. As a result, avanadate crystal can handle more pumping power, up to 100 W, which isalmost impossible to achieve for 808 nm and 880 nm pumping, as indicatedin FIG. 2 for 808 nm.

One reason why vanadate absorbs energy easily at 880 nm and 888 nm isthat there exist in states Z1 and Z2 230 than in state Z5 more atomsthat are available to absorb pumping energy and jump to higher excitedenergy states ⁴F_(3/2), as diagrammed in FIG. 1. Atomic populations atequilibrium at room temperature for the ground state (Z1), the secondlowest-state (Z2, 108 cm⁻¹), and highest lower state (Z5, 433 cm⁻¹) are40%, 24%, and 5%, respectively. In general, population at an energystate varies with temperature according to Boltzmann's principle: when acollection of atoms is at thermal equilibrium, T, the ratio of atomicpopulations (N1 and N2) at any two energy levels E1 and E2 is given by

${\frac{N\; 2}{N\; 1} = {\exp( {- \frac{{E\; 2} - {E\; 1}}{kT}} )}},$where k is Boltzmann's constant. As temperature increases from roomtemperature (24° C.) to 100° C., the exponential decrease in the numberof atoms in excited states becomes less pronounced, so more atoms remainin higher energy states. For instance, the atomic population at energylevel Z5 increases from 5% to 6.7%, and the absorption coefficientincreases commensurately. Theoretical calculations agree well with theexperimental results, as shown in FIG. 14. The measured decrease 232 inlight transmission at higher temperatures, 50° C. to 170° C., indicatesmore light is absorbed by the crystal as it rises in temperature. Thus,a vanadate crystal pumped at 914.5 nm actually benefits from thetemperature rise because the overall pump power absorption increases.

In the case of an end-pumping configuration, pump energy is concentratedin the central region of the lasing medium to overlap with laser modes.End pumping energy is highly divergent, so a pumping laser beam spot andthe cross-sectional area of the lasing medium are preferably closelymatched to efficiently produce a waveguide effect along the length ofthe lasing medium. The waveguide effect enhances beam quality andefficiency because higher order modes outside the waveguide have nogain. Referring again to the energy level diagram of FIG. 1, afterstimulated emission 234 occurs from upper energy level R1 to lowerenergy level Y1, atoms in state Y1 decay rapidly to the nearest lowerlevel, Z5, via multi-phonon relaxation. During laser actions, the atomicpopulation at level Z5 thus dramatically increases above its thermalequilibrium value, which again results in increased absorption at 914.5nm.

FIG. 15 shows a Nd:YVO₄ power amplifier 236 optically pumped at 914.5 nmto produce a high-power, high efficiency lasing device at 1064 nm. Poweramplifier 236 includes a seed laser 237 emitting a beam 238 of 1064 nmenergy that propagates through a Nd:YVO₄ crystal 240. Nd:YVO₄ crystal240 is an a-cut, 20 mm long, 3 mm diameter octagonal rod of vanadatecrystal, with 2.0% at. doping. The laser mode size is about 600 μm indiameter. A fiber-coupled diode array 241 emits 914.5 nm light thatpropagates through a focusing lens 242 and a dichroic mirror 243 tooptically pump Nd:YVO₄ crystal 240. Fiber-coupled diode array 241 maybe, for example, an array of fiber-coupled single emitters availablefrom JDS Uniphase of Milpitas, Calif., with full-width, half-maximum(FWHM) bandwidth of 4 nm at 5 W. The fiber core diameter of the JDSUniphase laser is 100 μm, and the numerical aperture is 0.22.

With reference to FIG. 16, because the absorption coefficient at 914.5nm is fairly low, a vanadate bulk material crystal or rod 244 of atypical single-piece length (40 mm-60 mm) is preferred or multiplesegments of vanadate crystals to form a long gain medium (40 mm-100 mm).Moreover, the overlap between the pump mode and the laser mode in thecenter of vanadate crystal rod 244 is threatened by the large divergenceangle of the fiber-coupled laser diode output emission. FIG. 16 shows along vanadate crystal rod structure 244 with total internal reflection(TIR) designed to reduce the loss of the pump power, while the diameterof the circular rod can be matched to the laser mode size (1 mm-3 mm).Currently, such a crystal rod structure, 3 mm diameter×60 mm long, withoptical polishing on the end surfaces and barrel, is available fromRaicol Crystal, Inc. of Yehud, Israel. Pumping at 914.5 nm with a 2 mmdiameter pump beam spot size can provide pump power of as much as a fewhundred watts.

FIG. 17 shows a curve 245 representing the radius of the pump beam as afunction of distance along the pump beam axis and indicates a minimum500 μm pump beam spot diameter 246 for the embodiment described.

The cross section of vanadate crystals can be round, square, orpolygonal such as tetragonal, hexagonal, or octagonal. Nd:YVO₄ crystal240 in the form of a rod with an octagonal cross section has thefollowing advantages:

(a) Reduced parasitic oscillations, (known to be problematic in circularcylindrical rods)

(b) More TIR (total internal reflection) surfaces

(c) Easy determination of the laser polarization axis

(d) A symmetric mode structure, improving final laser beam quality.

Power amplifier 236 may be configured to facilitate independent poweramplification along the a- and c-axes of the vanadate crystal lattice.FIGS. 18 and 19 show power increase as a function of seed laser beampower and pump power, respectively. When vanadate crystal 240 is pumpedby a 914.5 nm diode, the seed laser beam power becomes amplified. FIG.18 shows an experimentally determined 310 mW power increase 247 with 3 Wpump power and a 2.5 W seed laser beam at 914.5 nm pump wavelength. FIG.23 shows a corresponding computer model-predicted power increase curve248 for a 914.5 nm pump wavelength. Datum point 247 a on curve 248corresponds to datum point 247 of FIG. 18 and represents acomputer-model predicted 360 mW power increase with 3 W pump power and a2.5 W seed laser beam. FIG. 23 also shows power increase curves 249,250, and 252 of somewhat smaller magnitude predicted for lower pumpwavelengths. Power amplifier 236 is capable of achieving a powerincrease on the order of 10 W during high power operation because aNd:YVO₄ crystal 240 can be constructed to withstand 100 W pump power andthe power increase is a linear function of pump power.

Additionally, JDS Uniphase laser diodes operating at 914.5 nm made withInPGaAs are readily available because of their applications in fiberoptic communication technology. These devices feature greater than 70%electrical-to-optical efficiency, while typical commercial efficiencyfor 800 nm-series diodes is less than 50%. Coherent, Inc. of SantaClara, Calif. is another source of high power fiber-coupled diodes up to50 W at 914.5 nm, in which the core fiber diameter is 800 μm and thenumerical aperture is less than 0.14.

FIG. 20 shows an inverse linear relationship 256 between fluorescencelifetime and doping concentration. A short fluorescence lifetimeachieves short pulse durations corresponding to a high pulse repetitionfrequency. Independent of pumping wavelength, fluorescence lifetimedrops to 50 μs when a 2.0% at. doping concentration is achieved, asindicated by datum point 258.

Experimental and theoretical 1064 nm temporal pulses propagating fromdichroic mirror 243 as laser output of power amplifier 236 of FIG. 15are shown in FIGS. 21A and 21B and FIG. 22, respectively. A short pulse262 shown in FIG. 21A and a short pulse 264 shown in FIG. 21B representpower levels measured, respectively, before and after power amplifier236. With reference to FIG. 22, curves 266 and 267 represent theoreticaltemporal pulses, respectively, before and after power amplifier 236 andindicate a total duration 268 of about 20 ns, with most of the powerconcentrated within a very short time interval of 10 ns. During thistime, the peak laser output power is amplified from about 6 kW to about7.5 kW, representing about a 25% power enhancement. Experimental resultsset forth in FIGS. 21A and 21B, using different parameters from thetheoretical model, show temporal pulses of about the same width 270 asthat predicted by the theoretical model of FIG. 22, with a powerincrease, in this case, of 12.5%.

FIG. 23 presents a set of curves 272 representing results of a computermodel of power amplifier 236 and gives power increase as a function ofpump power at 808 nm, 880 nm, 888 nm, and 914.5 nm pump wavelengths,Specifically, curves 248, 249, 250, and 252 represent, respectively,914.5 nm, 880 nm, 880 nm, and 808 nm pump power. Computer model curves272 show that power increases at pumping wavelengths 914.5 nm, 888 nm,and 880 nm are much higher than the power increase at 808 nm, and thatpower increases obtained by pumping at 888 nm and 880 nm are similar toeach other. However, the maximum power increase occurs at 914.5 nm.

Benefits of disclosed parameter adjustments and associated performanceimprovements are summarized in the table below.

CONVENTIONAL MCDONAGH PREFERRED PARAMETER ND:YVO₄ LASER DUDLEY ET AL. ETAL EMBODIMENT Pumping 808 880 888 914.5 wavelength, nm Doping 0.25 0.50.5 2.0 concentration, % at. Pump power limit, 60 80 150 ≧200 W Crystalrod length, 8-15 >25 ≧30 ≧40 mm RESULT Power out, W <30 30-40 60 ≧60Absorption 4 2.5 3.5 3.5 bandwidth, nm Absorption 6/2 6.4/1.3 1.2/1.10.5/0.48 coefficients c/a Quantum defect 24 17.3 16.5% 14 level, %(wavelength- dependent)

It will be obvious to those having skill in the art that many changesmay be made to the details of the above-described embodiments withoutdeparting from the underlying principles of the invention. For example,the vanadate crystal may have laser-active ion doping established byneodymium ion doping in a lutetium host, neodymium ion doping in ayttrium host, or neodymium ion doping in a gadolinium and yttrium mixedhost. The scope of the present invention should, therefore, bedetermined only by the following claims.

1. A method of producing with high efficiency laser output emission atan output wavelength in response to delivery to a lasing medium opticalpumping energy at a pump wavelength, comprising: configuring a lasingmedium including a host crystal to produce emission of lasing outputenergy in response to delivery of optical pumping energy, the hostcrystal characterized by a laser mode, laser mode size, and polygonalcrystal structure with orthogonal crystal lattice axes and doped withlaser active ions in an ion doping concentration from about 0.5% at. toabout 3.0% at., and the host crystal having a bulk material length setto a value that is sufficient to absorb the optical pumping energy andhaving a cross sectional area set to a value that is substantially equalto the laser mode size; delivering to the lasing medium the opticalpumping energy at a pump wavelength set to a value that establishes alow quantum defect corresponding to a difference between the opticalpumping energy and the lasing output energy at an output wavelength; thevalue to which the pump wavelength is set causing the host crystal atthe ion doping concentration to exhibit an energy absorption coefficientof less than 2 cm⁻¹ and generally symmetric energy absorption along theorthogonal crystal lattice axes of, and a consequent reduction inthermal load in, the polygonal crystal structure; and the value to whichthe cross sectional area is set suppressing higher order modes toprovide the lasing output energy with high quality beam shape.
 2. Themethod of claim 1, in which the ion doping concentration is from about1.0% at. to about 2% at.
 3. The method of claim 1, in which the iondoping concentration is established by neodymium ion doping in at leastone of a vanadate, yttrium, gadolinium, and lutetium host.
 4. The methodof claim 1, in which the value of the pump wavelength is between about910 nm and about 920 nm.
 5. The method of claim 4, in which the outputwavelength of emission of lasing output energy is about 1064 nm or about1342 nm.
 6. The method of claim 1, in which the host crystal is vanadatecrystal and the bulk material length of the vanadate crystal is greaterthan 20 mm.
 7. The method of claim 1, in which the cross-section of thehost crystal is one of round, square, or polygonal shape.
 8. The methodof claim 1, in which the cross-section of the host crystal is ofoctagonal shape.
 9. The method of claim 1, further comprising deliveringto the lasing medium seed laser output energy at the output wavelengthso that the lasing output energy is greater than the seed laser outputenergy.
 10. The method of claim 9, in which the seed laser output energyis emitted by a diode-pumped solid-state laser.
 11. The method of claim9, in which the seed laser output energy is emitted by a fiber laser.12. The method of claim 1, in which the laser output emission propagatesfrom a laser power amplifier.
 13. A laser exhibiting high opticalefficiency and low quantum defect, comprising: a laser resonator inwhich a lasing medium resides, the lasing medium characterized by alaser mode, laser mode size, and polygonal crystal structure withorthogonal crystal lattice axes and doped with laser active ions in anion doping concentration from about 0.5% at. to about 3.0% at., and thelasing medium having a bulk material length set to a value that issufficient to absorb optical pumping energy and having a cross sectionalarea set to a value that is substantially equal to the laser mode size;a pumping source optically associated with the lasing medium to providethe optical pumping energy to stimulate a lasing gain of the lasingmedium and thereby produce emission of lasing output energy at an outputwavelength, the pumping source operating at a pump wavelength set to avalue that causes the lasing medium to exhibit an energy absorptioncoefficient of less than 2 cm⁻¹ and generally symmetric energyabsorption along the orthogonal crystal lattice axes of, and aconsequent reduction in thermal load in, the polygonal crystalstructure, and the value to which the cross sectional area is setsuppressing higher order modes to provide the lasing output energy withhigh quality beam shape; and an output coupler optically associated withthe laser resonator to couple out of the laser resonator the lasingoutput energy.
 14. The laser of claim 13, further comprising a seedlaser emitting seed laser output energy at the output wavelength, theseed laser output energy coupled to the lasing medium to provide a poweramplifier from which propagates an amount of lasing output energy thatis greater than the seed laser output energy.
 15. The laser of claim 14,in which the seed laser output energy is emitted by a diode-pumpedsolid-state laser.
 16. The laser of claim 14, in which the seed laseroutput energy is emitted by a fiber laser.
 17. The laser of claim 14, inwhich the seed laser output energy is emitted by a semiconductor laser.18. The laser of claim 13, in which the output wavelength of emission oflasing output energy is about 1064 nm or about 1342 nm.